Stylish Surfboard Shaped Table Stools
Surfboards conjure images of sun, sand, and the freedom of the open ocean. After years of wear and tear from riding waves, old boards often end up collecting dust in garages or they face an unceremonious end in a landfill. However, with some creativity and carpentry skills, broken and battered surfboards can enjoy new life as one-of-a-kind furniture sets for your home or patio.
Transforming a trusty old board into a stylish, surfboard-shaped table and coordinating stools set taps into the nostalgia of fun days spent at the beach. At the same time, upcycling materials headed for waste gives broken-down boards fresh purpose. With the right design vision and techniques, a customized surfboard furniture set makes a conversation-starting focal piece anywhere from beach rentals to mountain cabins and anything in-between.
Gathering Materials and Supplies
The starting point for any surfboard furniture project involves, not surprisingly, acquiring a surfboard. Scouring local classified ads or visiting nearby surf shops often turn up old boards sold on the cheap. Another great option includes attending board swaps held at surf festivals and competitions, where gently-used boards change hands alongside newer models.
For the furniture components, marine-grade plywood offers durability without weighing down the finished pieces. Stainless steel bolts and legs raise the table safely while avoiding rust over time with outdoor use. Foam and cloth selections depend on whether aim is indoor or patio use.
In terms of tools, most DIYers already own reliable basics like circular saws, jigsaws, sanders, and drills essential for shaping and smoothing. Obscure additions like foam planers refine the smoothing needed before applying the gloss coat. speaking of which, the right resin creates a durable, waterproof seal on the finished boards. Finally, don't forget the finishing touches like removable cushions, which ship at reasonable prices from online retailers.
Sourcing the Right Surfboard
Not every surfboard shapes up for a furniture conversion. Thrusters with three fins stay slippery in the barrel but pose engineering challenges with all those pointy bits. Better options include classic longboards or vintage boards at least seven feet long with one central fin. This extra surface area provides ample material for cutting and shaping.
Also inspect used boards closely before buying, feeling for soft spots or major dings. While surface flaws fall away during sanding, any signs of delamination orsaturation mean moisture damage lingers inside the board waiting to warp furniture pieces down the road.
Gathering the Build Materials
Opt for marine plywood around half an inch thick, with eight interlocking plies and waterproof adhesive between them. Compared to smaller boards, eight-footers allow cutting the necessary wood without splurging on wider panels. For stability choose beefy twelve-inch stainless legs bolted from underneath. Foam sheets as cushioning get wrapped in mildew-resistant mesh cloth then zipped inside matching covers.
Outfitting a Basic Workshop
Shaping surfboard furniture requires no fancy equipment. Start with basic safety: goggles, masks, and ear protection, as cutting fiberglass sends shards flying. Sanding also kicks up clouds of dust and tiny fibers, making covers and filters critical. For tools, circular, jig, miter, and table saws slice plywood while routers carve edges.
Orbital and belt sanders smooth away roughness before applying finishes. Routing connected holes for embedded bolts further secures table legs and stools. Leftover glassing resin and fiber tape seal and protect the final shaped boards. Last but not least, keep bandages and antibiotic cream handy for minor cuts.
Planning the Design
Custom surfboard tables reveal dedication by matching the room's style. For coastal cottages, azure blue or sea foam green add breezy, beachy personality. Those favoring midcentury modern decor choose warm teak tones on chairs pairing cleanly with light wood tabletops.
Expanded metal racks underneath stools keep sandy flip-flops from soaking pricey handmade carpets. If hosting friends outside, add a fire pit surrounded by surfboard seats near the bar table carrying cocktails. An outdoor umbrella hole drilled through the table prevents sunburns.
Sketch designs beforehand copying the curves of classic sixties boards. Center balance points mark where table legs attach for stability. Allow extra length and width for trimming imperfections. Then build in features like fabric placemat sections, remodeling as needed.
Maximizing Space and Usage
Measure where furnishings will sit, allowing aisle clearance of thirty-six inches for moving around comfortably indoors. Match table height at around counter stool level for dining use or stand lower as a coffee table facilitating easy reach.
Barstools slide beneath higher counters while low stools serve better as alternative side seating. For filling odd, cramped spaces a three-foot round table takes less space than a rectangular form. If unsure, build models from inexpensive balsa sheets when testing what fits best.
Choosing Single Table or Full Set
Solo surfboard tables work well for displaying collectibles or framed photography. A lengthy eight-foot board easily converts into a casual bench seat with plywood top and storage inside or makes room for drinks at a wet bar. Individual cut-down boards also become groovy guitar or ukulele stands.
For most applications, complete dining and counter stool sets maximize functionality. Guests congregate around roomier four-foot wide tables allowing elbow space while eating and conversing. Barstool height counts on seating use, either forty-two or thirty-inch styles. Bulldog grip stools angle legs outward improving balance.
Incorporating Surf Elements into Design
Little touches remind visitors of surf culture origins without going overboard on decor. Table corners carved into gentle curls mimic cresting waves. Lightly sand ridges into the tabletop surface for texture contrasting against flat seats. Drill circular portholes along the table's sides for hanging woven lanyards or necklaces.
Preserve signature trademarks inked onto vintage boards rather than sanding away. For handy storage add cross-drilled holes to slide in removable cup holders or cutlery caddies. Anchor a tray atop the table fitted with recessed nooks keeping drinks and small plates from sliding.
Shaping and Construction Process
Converting surfboards requires careful dismantling then rebuilding better than original. First decisions involve selecting everyday user-friendly shapes over specialty board contours unsuited for furniture. For example, classic longboard outlines ensure tables and seats balance level rather than teetering.
Measure twice before sawing into beloved boards lacking replacements. Scribe cutting lines following the lengthwise curvature and central fin area avoided when positioning the tabletop area. Recessed bolts attaching legs pierce through the foam core without weakening structural integrity.
Maintain symmetry by flipping the board outline prior to marking stool seat contours. Trace equal quadrants on opposing sides ensuring pairs match when assembling. Smoothing the shaping takes patience: rushing sanding risks removing too much material unevenly or even damaging the core.
Cutting the Surfboard into Usable Sections
Plan where finishes must remain intact beforehand by masking off areas with painter's tape. Measure setback margins from the board's nose and tail then mark cut lines parallel to the central stringer. Utilize a circular saw outfitted with sharp plywood blade, gently scoring initial passes to avoid fiber splintering.
For stability, firmly clamp boards to sawhorses before starting cuts. Rest hands directly behind the saw guard throughout entire cut avoiding blade wobble. Make Relief cuts at corners first rather than trying to turn a solid line mid-cut.
Shaping Edges and Smoothing Surfaces
Freshly revealed board foam edges crumble easily unless sealed properly. Brush thin epoxy resin into any exposed foam before saturation ruins board integrity, Apply gently without dripping for absorption into the porous interior matrix. After drying the resin backfill stabilizes everything, allowing sanding and staining later.
Use 60 to 80 grit pads removing the glassing layer, then progressively smoother 120 to 220 grit for finished smoothness. Pay attention to rounded bevels softened further by damping sandpaper until wrapping evenly around details. Frequent checks with a straightedge ruler confirm surfaces sanded evenly across.